UPS · VAST20N
38000 parts book 2.1.pdf
- Year
- 2020
- Pages
- 47
- Parts
- 24
Assemblies
Parts
| Item | Part No. | Description | Section | Qty |
|---|---|---|---|---|
| 1 | 10076 | ANCHOR, LEVER ADJUSTMENT, 5TH WHL, FRONT PULL | 5th Wheel | — |
| 2 | 10077 | ADJUSTER, LEVER, 5TH WHL, FRONT PULL DRILLED | 5th Wheel | — |
| 3 | 1123 | SPRING, TRIP BLOCK, SERIES 10-60 | 5th Wheel | — |
| 4 | 11259 | WASHER 3/8 X 1-1/2 MIN OD FENDER THICK PLTD | 5th Wheel | — |
| 5 | 11260 | POST, KEEPER SPRING, LEVER, 5TH WHL, FRONT PULL | 5th Wheel | — |
| 6 | 11419 | SPRING KEEPER, LEVER, 5TH WHL, FRT PULL, RS, ECOAT | 5th Wheel | — |
| 7 | 1150 | WASHER, 1/2", FLAT, SAE, PLTD | 5th Wheel | — |
| 8 | 1273 | WASHER 3/8 SAE PLTD | 5th Wheel | — |
| 9 | 13381 | BUSHING, 1/2 I.D. X 3/4 O.D. X 1 | 5th Wheel | — |
| 10 | 1342 | GUIDE, PUSHROD, SEMCO TABLE, 40-60 | 5th Wheel | — |
| 11 | 15801 | HAIRPIN COTTER, 1/2-5/8 DIA, .120", PLTD | 5th Wheel | — |
| 12 | 1942 | NUT 1/2-13 METAL LOCK HX GR C PLTD | 5th Wheel | — |
| 13 | 1965 | CAPSCREW 3/8-16 X 5 HX GR 5 PLTD | 5th Wheel | — |
| 14 | 2451 | NUT 3/8-16 METAL LOCK HX GR C PLTD | 5th Wheel | — |
| 15 | 27494 | CAPSCREW 1/2-13 X 2-3/4 HX GR 8 PLTD FULL THD | 5th Wheel | — |
| 16 | 34085 | 5TH WHL WLDMT, 10D FRNT PULL, EXT RAMP, LUBE | 5th Wheel | — |
| 17 | 34086 | LEVER, 5TH WHL, FNT PULL, RS, SHRT HNDL, LUBE | 5th Wheel | — |
| 18 | 4107 | CAPSCREW 3/8-16 X 3-1/4 HX GR 5 PLTD | 5th Wheel | — |
| 19 | 5917 | GREASE, WHEEL BEARING, MOBIL, SYNTHETIC (007) | 5th Wheel | — |
| 20 | 8368 | SPRING, JAW, SERIES 10-60, E-COATED, 12 3/8" | 5th Wheel | — |
| 21 | 8535 | WASHER LOCK TAB 16 GA | 5th Wheel | — |
| 22 | 8820 | NUT 1/2-13 TOP LOCK JAM HX GR C PLTD | 5th Wheel | — |
| 23 | 8944 | JAW ASSY, HUCKED PUSHROD, LH | 5th Wheel | — |
| 24 | 9640 | TRIP BLOCK WELDMENT, LH, SERIES 30-60 Includes P/N's - 3613797, 2906248, 3619887, 361400, 3609122 and fasteners | 5th Wheel | — |
Service Procedures
Replacement.
69” -1.385”
Pro-Torque Instillation Instructions……………………..……35
904” Press Plug Kit with O-Ring. Includes Adhesive. Used in Holland Trade.
75” Press Plug Kit with O-Ring. Includes adhesive. Used in Meritor TN/TQ, RN/RQ, Hendrickson HN,
50” Press Plug Kit with O-Ring. Includes adhesive. Used in Sudisa 11M.
50” Press Plug Kit with O-Ring. Includes adhesive. Used in Ingersol F22.
INSTALL, RUBBER PAD STIFF LEG 24563 3614013
Pull dolly slowly out from under the trailer.
Set brakes on unit.
Pro-Torque Nuts
352” or Less
If the handle will not pull outward when the vehicle
50” Press Plug Kit with O-Ring. Includes Adhesive. Used in Dana P22, Hendrickson HP (Pre 2002).
Tighten nut to 200 lb-ft.
75” Press Plug Kit with O-Ring. Includes Adhesive.
95” Press Plug Kit with O-Ring. Includes Adhesive. Used in Meritor TB Axles with Large Spindle Bore.
95” Press Plug Kit with O-Ring used
50” Press Plug Kit with O-Ring used
25” Press Plug Kit with O-Ring.
Remove safety wire on shank nut.
LEG: Replaceable rubber block mounted to drawbar supported brackets
Press Plug Remover. Attaches to System Pressure Test Gauge.
Remove shank nut and shank washer.
Tighten nut to 25 lb-ft.
(3) grease ZERK locations for - Jaw, Trip Block, Lever/Jaw Connection
Drive Handle and Drivers (for installation of Press Plugs into Axle Spindles)
Use forklift for hostler to pull against drawbar
Short Lever Roadside release w/ hitch pin through adjusting rod
Install Locking Ring
ThermALERT ready. Color Gray. Replaces 31084-03
Lubricate the shank of the new drawbar eye with rubber lubricant or soapy
OIL SEALS: Federal Mogul # M380025TXO - 5 Star Gold seal - hub installed
Set the brakes on the trailer. Use a forklift or hostler to push against the
Seals must be press installed with approved method - Do not drive with hammer
Applications. Replaces 31315-03, 31316-03.
After the drawbar eye is in place, clean the threads on the shank and coat the
Install the shank washer and thread the shank nut onto the shank.
Apply grease to hub piloted wheel pads before assembly
Position hub pilot pad to 12 o-clock position before installing wheels
Tighten the shank nut until three to four threads remain exposed inside the nut.
PUSH/PULL VALVE: Sealco #17620 - No pop-off pressure feature with steel stem
Install a Silver Eagle safety wire on the shank nut to prevent it from backing off.
Periodically check the tightness of the shank nut and adjust as necessary.
Install push pull protection bracket
HARNESS - POWER DROP Phillips "Power Drop" harness to feed Calamp GPS and PSI systems from 5-pin ABS connector
(1) Trucklite#15219 LED License Lamp w/ pigtail & AMP connector
Note: Dielectric lube is to be applied to all connections and to 7-way receptacle.
PUSH PULL GUARD Bolt-on Guard to prevent damage to Push/Pull valve and avoid hose hooking on knob.
Include original of Federal Annual Inspection form in document box, keep a record copy.
DECALS: Furnish and install unit and car numbers 1-1/2 high on reflective decal onto each drawbar.
Furnish and install TT165 New York Thruway decal
Perform Fed. Annual Inspection (Install document in document box)
Install FAI Decal near VIN plate - UPS part number 3416634 - Vomella Graphics
Furnish and install 5" UPS logo on curbside drawbar
Furnish and install PMI date on record box, letters to be 1.50" high
PMI date must be based on a 11 month cycle from date of inspection
Install Mylar tape on backside of license plate - secure with Huck rivets
COMMON REPLACEMNET PARTS FOR DRAWING 38000
Side Channel Replacement kit 24472 3623214