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Manuals / Motor Cargo 14458 Parts Book.pdf

MOTOR CARGO · VAST20W

Motor Cargo 14458 Parts Book.pdf

Pages
15
Parts
72

Assemblies

Frame AssemblyAIR SYSTEMSUSPENSIONELECTRICAL

Parts

72 of 72 parts
ItemPart No.DescriptionSectionQty
111078DRAWBAR KIT, CURBSIDE HUCK BOLTEDFrame Assembly
211309SAFETY WIRE KITFrame Assembly
311092ADAPTER, TAILPLATE, SPIN-AROUND TILTSTOPFrame Assembly
411198TAILPLATE WELDMENT, WELD-STUD, SPIN-AROUND TILTSTOPFrame Assembly
511331SIDE CHANNEL, 74” VA W/ BALLAST HOLESFrame Assembly
613348BRACKET, 6-HOLE, AIR TANK, VAFrame Assembly
711374CROSSMEMBER, VA DOLLYFrame Assembly
811516VALVE PLATE/ FASTENERS, STANDARDFrame Assembly
915315NUT, SHANK, HEXFrame Assembly
1015660WASHER, SHANK, HEXFrame Assembly
1112170BUSHING, SHOCK ABSORBER, URETHANE, VA (2 PAIR REQ'D)Frame Assembly
119520BUSHING, SHOCK ABSORBER, RUBBER, VA, (2 PARI REQ'D)Frame Assembly
129714DIVIDER WELDMENT, SHOCK HOUSINGFrame Assembly
139440DIVIDER, SHOCK HOUSINGFrame Assembly
141682EYE & SHANK, 1/4" SHANK, HRND EYEFrame Assembly
1511011SUPPORT LEG WELDMENT WITH FOOTFrame Assembly
15136485TH WHEEL TABLE ASSY, LH RELEASE, (ROADSIDE) FRONT PULL HANDLEFrame Assembly
163432TRIP BLOCK KIT, LH, W/SPRING & FASTENERSFrame Assembly
168808RUBBER PAD, BOLT-ON, SUPPORT LEGFrame Assembly
1711079DRAWBAR KIT, ROADSIDE HUCK BOLTEDFrame Assembly
178820NUT, 1/2-13 UNC, TOP LOCK, JAM, HX, GR 5, PLTDFrame Assembly
1813456BALLAST HANGER W/FASTENERSFrame Assembly
188944JAW ASSY, HUCKED PUSHROD, LHFrame Assembly
1910056LEVER, JAW, 5TH WHEEL, FRONT PULLFrame Assembly
1913439BALLAST KIT, 62# UNDER-TANK, VAFrame Assembly
201150WASHER, 1/2, FLAT, SAE, PLTDFrame Assembly
2012710SAFETY CHAIN ASSY, 1/2", RT U-BOLT, W/HOOKFrame Assembly
211164NUT, 5/8-11 UNC, METAL LOCK, HX, GR C, PLTDFrame Assembly
211601NUT, 1/2-13 UNC, HX, FIN, GR 5, PLTDFrame Assembly
227317U-BOLT, KIT, RT, ZINC CHROMATE, SAFETY CHAINFrame Assembly
228368SPRING, JAW, 12-3/8"Frame Assembly
2312570CHAIN, 1/2", ZINC CHROMATEFrame Assembly
234131CAPSCREW, 1/2-13 UNC X 2-1/2, HX, GR 5, PLTDFrame Assembly
241172WASHER, 5/8, FLAT, F436, HRND, PLTDFrame Assembly
2512021HOOK, 5-TON, W/SAFETY LATCHFrame Assembly
251342GUIDE, PUSHRODFrame Assembly
2613381LEVER BUSHINGSFrame Assembly
267318PAINT PROTECTOR, SAFETY CHAINFrame Assembly
271183LINK, LOCKING, 1/2, GR 8Frame Assembly
2813462LEVER ADJUSTER KITFrame Assembly
285767HANDLE ASSY, HINGED, UNDER DWB FIFTHWHEELFrame Assembly
134081HOSE, AIR, COILED, 12' WORKING LENGTH, 6"/12" PAIRAIR SYSTEM
145854GLADHAND, SERVICE, W/FULL FACE BLUE SEALAIR SYSTEM
156294VALVE, PRESSURE PROTECTION PR-3 BENDIXAIR SYSTEM
166688VALVE, RELAY, R-12P W/BRACKETAIR SYSTEM
1713738VALVE, RELAY / ABS CONTROL MERITOR / WABCO, PLCAIR SYSTEM
189858VALVE, EMERGENCY CONTROL, 110376 SEALCOAIR SYSTEM
191772VALVE, CHECK, SC-3, BENDIXAIR SYSTEM
208913AIR RESERVOIR, SIDE DRAIN, PDR COAT, MIDWEST, 1425 CIAIR SYSTEM
215855GLADHAND, EMERGENCY, W/FULL FACE RED SEALAIR SYSTEM
226213HOSE, AIR, 3/8 X 49, RUBBER, 1/4 X 1/2 CONNAIR SYSTEM
2312181KIT, 3 HOLE CLAMP W/S-HOOKAIR SYSTEM
241775VALVE, DRAIN, LEVER, 150 PSI, 1/4" NPT-MAIR SYSTEM
257452ISO-PAD/FASTENER KIT FOR MOUNTING AIR TANKAIR SYSTEM
NS1181BULKHEAD FITTING, BRASSAIR SYSTEM
301204BUSHING, SPRING BOOT, RUBBER, PAIRSUSPENSION
3012172BUSHING, SPRING BOOT URETHANE, PAIRSUSPENSION
3113401U-BOLT ASSY, 1 X 4 X 6-1/2 W/NUTS & WASHERSSUSPENSION
329631SPRING ASSY, 3-LEAFSUSPENSION
3311779PRESSURE PLATE, CENTER HOLE FLAT DUCTILE IRONSUSPENSION
341607DOUBLE BOOT HOUSING, DUCTILE IRON A536SUSPENSION
353547CAPSCREW, 5/8-11 UNC X 3 GR 5, PLTDSUSPENSION
361172WASHER, 5/8, FLAT, F436, HRND, PLTDSUSPENSION
371164NUT, 5/8-11 UNC, METAL LOCK, HX, GR C, PLTDSUSPENSION
113640HARNESS, FRONT “Y” SEALED 96” FOR 3’ EXT ABSELECTRICAL
29562LENS, AMBER, TRUCKLITE, ABSELECTRICAL
39563GROMMENT, LAMP, TRUCKLITE,ELECTRICAL
410327CABLE, 7-WAY, COILED 12', W/PLUGS, ABSELECTRICAL
55583HARNESS, REAR, 4-LIGHTELECTRICAL
62508LAMP, RED, GROTEELECTRICAL
72509GROMMET, LAMP, GROTEELECTRICAL
813641LIGHT CORD, 3’ EXTELECTRICAL

Service Procedures

1. Jaw Removal (Refer To Diagram D) · REMOVAL

Make sure the jaw is closed. If not, it can be closed by pushing the trip block

1. Lever Removal/ Reassembly · REMOVAL

(cid:190) Install new lever

1. DRAWBAR EYE REMOVAL & INSTALLATION INSTRUCTIONS · REMOVAL

Place dolly under a trailer. Set brakes on trailer and dolly.

1. Uncoupling · COUPLING

With vehicle at rest in a relaxed condition and landing gear down, (not being

1. ADJUSTMENT OF LEVER & JAW ASSEMBLY · ADJUSTMENT

Release Jam Nut (refer to View B-B)

1. PERFORMANCE TESTING/ADJUSTMENTS · ADJUSTMENT

Pull the lever into the uncoupling position. This is where the lever is pulled out and held up by the “Catch Point”

1. Coupling · COUPLING

Make sure jaw is locked open and trailer is at

1. Lever Removal/ Reassembly (item 19) · REMOVAL

(cid:190) Remove lever (19)

2. Uncoupling · COUPLING

Inspect springs for broken leaves and missing or broken

2. ADJUSTMENT OF LEVER & JAW ASSEMBLY · ADJUSTMENT

Tighten bolt until lever is secure against Jaw assembly.

2. Lever Removal/ Reassembly · REMOVAL

(cid:190) Remove the 3/8 bolt, 3/8 lock nut and the two 3/8 washers

2. Coupling · COUPLING

Back dolly slowly under trailer until jaw locks kingpin and handle moves to the

2. Jaw Removal (Refer To Diagram D) · REMOVAL

Using a pair of vise grips, clamp the trip lock rod in front of the guide hole on

2. DRAWBAR EYE REMOVAL & INSTALLATION INSTRUCTIONS · REMOVAL

Remove safety wire if present, on 1283 nut.

2. Uncoupling · COUPLING

Pull dolly slowly out from under the trailer.

2. PERFORMANCE TESTING/ADJUSTMENTS · ADJUSTMENT

Test the 5th wheel for proper coupling with a test kingpin. Test with the lever in the uncoupling position. If it doesn’t

3. Lever Removal/ Reassembly · REMOVAL

(cid:190) Remove the trip block (16) and the trip block spring through the

3. Uncoupling · COUPLING

If the handle will not pull outward when the vehicle is in a relaxed condition, use

3. Uncoupling · COUPLING

Inspect drawbar eye assembly and tighten shank nut (Item 14)

3. PERFORMANCE TESTING/ADJUSTMENTS · ADJUSTMENT

With the jaw closed or in the coupled position, pick the lever up and out of the locked position. Hold the lever just shy of

3. ADJUSTMENT OF LEVER & JAW ASSEMBLY · ADJUSTMENT

Loosen bolt ¼ turn or until assembly moves freely.

3. Jaw Removal (Refer To Diagram D) · REMOVAL

When removing the guide bolt (25), applying an anti-seizing compound to the

3. DRAWBAR EYE REMOVAL & INSTALLATION INSTRUCTIONS · REMOVAL

Remove 1283 nut and 1193 washer or 15315 and 15660

4. Uncoupling · COUPLING

First 50 - Consult wheel maintenance instructions. Check wheel nut

4. Jaw Removal (Refer To Diagram D) · REMOVAL

Remove the jaw spring (22) by pulling it through the push rod guide nut.

4. DRAWBAR EYE REMOVAL & INSTALLATION INSTRUCTIONS · REMOVAL

Use forklift or eye removal tool (Silver Eagle part no. 15314) to pull against drawbar

4. Lever Removal/ Reassembly · REMOVAL

(cid:190) Install the new trip block and / or trip block spring in the throat of the

4. Uncoupling · COUPLING

Tighten all other fasteners as required. Replace any worn,

4. ADJUSTMENT OF LEVER & JAW ASSEMBLY · ADJUSTMENT

While holding bolt secure from turning, tighten jam nut.

4. PERFORMANCE TESTING/ADJUSTMENTS · ADJUSTMENT

When 5th Wheel functions properly, tighten the lever adjuster locknut securely.

5. DRAWBAR EYE REMOVAL & INSTALLATION INSTRUCTIONS · REMOVAL

Clean any debris from inside of shock absorber bushing and lubricate with rubber

5. Uncoupling · COUPLING

Every Check axle maintenance instructions. Check axle for oil levels

5. Uncoupling · COUPLING

Inspect all air lines and electrical cables for chafing, kinking,

5. Jaw Removal (Refer To Diagram D) · REMOVAL

Pull the fifth wheel lever (19) all the way out.

5. Lever Removal/ Reassembly · REMOVAL

(cid:190) Push the trip block (16) as far forward as possible, with a rod or bar

6. Lever Removal/ Reassembly · REMOVAL

(cid:190) With anti-seize applied to the 3/8 bolt, reinstall the bolt, two washers

6. DRAWBAR EYE REMOVAL & INSTALLATION INSTRUCTIONS · REMOVAL

Lubricate the shock absorber bushing with rubber lubricant or soapy water

6. Uncoupling · COUPLING

First 5,000 1) Tighten the fifth wheel/leaf spring U-bolts to 375 lbs/ft torque.

Torque: 375 lbs/ft

6. Uncoupling · COUPLING

Inspect fifth wheel table assembly for bent, worn, cracked or

6. Jaw Removal (Refer To Diagram D) · REMOVAL

Disconnect the fifth wheel lever (19) from the jaw/pushrod assy (18).

7. Jaw Removal (Refer To Diagram D) · REMOVAL

Remove the jaw/pushrod assy (18) from the 5th wheel table.

7. DRAWBAR EYE REMOVAL & INSTALLATION INSTRUCTIONS · REMOVAL

Lubricate the shank of the new drawbar eye with rubber

8. Jaw Removal (Refer To Diagram D) · REMOVAL

Lubricate and install the replacement jaw/pushrod assy (18) in the table

8. NOTE: The shank of the drawbar eye will only be able to be pushed into · COUPLING

After the drawbar eye is in place, clean the threads on the shank.

9. NOTE: The shank of the drawbar eye will only be able to be pushed into · COUPLING

Install a new washer and thread the nut onto the shank.

9. Jaw Removal (Refer To Diagram D) · REMOVAL

Slide jaw/pushrod assy in place without spring. Align hole in jaw with mating

10. NOTE: The shank of the drawbar eye will only be able to be pushed into · COUPLING

Tighten the nut until the rubber shock absorber bushing bulges toward

10. Jaw Removal (Refer To Diagram D) · REMOVAL

Apply loctite 242 medium strength thread adhesive or equivalent to cleaned

11. NOTE: The shank of the drawbar eye will only be able to be pushed into · COUPLING

Install the safety/ground wire through one side of the nut and shank. This is

11. Jaw Removal (Refer To Diagram D) · REMOVAL

Thread capscrew (23) into jaw/pushrod assy (18) with two washers (20)

12. Jaw Removal (Refer To Diagram D) · REMOVAL

Tighten the jam nut (1/6-1/4) turn – after contacting the jaw while ensuring the

12. NOTE: The shank of the drawbar eye will only be able to be pushed into · COUPLING

Periodically check the tightness of the nut and adjust as necessary.

13. Jaw Removal (Refer To Diagram D) · REMOVAL

Slide pushrod spring (22) on push rod of the jaw

14. Jaw Removal (Refer To Diagram D) · REMOVAL

While holding lever back far enough so the jaw pushrod protrudes

15. Jaw Removal (Refer To Diagram D) · REMOVAL

Remove the vise grips from the trip block rod.

16. Jaw Removal (Refer To Diagram D) · REMOVAL

Test the table to ensure the jaw opens and closes properly.